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Exterior Complete... Time for the Fun Part!

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Since my last post, a lot has happened.  The entire exterior of the house is now complete.  We went a little over budget on the siding, which is all Hardi.  The front of the house is a staggered edge Hardi Shake which looks like cedar shakes but actually comes in 4' long cement board panels.  This stuff is incredibly expensive, but really gives the front of the house a "beachy" look.  The sides and the back are Hardi 8-1/4" lap siding with a wood textured finish.  It took the siding crew about 6 weeks to complete the siding installation, as there is a ton of exterior detailing work.  The entire house is wrapped in cement board, with all joints and edges completely caulked with Shermin Williams Loxon polyurethane caulk.  We went with the polyurethane as it is supposed to hold up better over time and retain its elasticity, thereby keeping the joints from cracking.  To give you an idea of the amount of caulk used, we went through 9 cases (that's...

Waterproofing, Siding, Roofing, and More!!

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Soooooo.... I had typed out the last post but then forgot to post it, so that's why there are two posts back to back.  This one will be alot more in-depth, with better pictures!  Sorry about that! Since finishing the framing, we have been very busy.  Some of the most important systems have been installed, namely the Prosoco CAT V fluid-applied weather barrier, and the MidState roofing underlayment.  Seems like almost overnight, we went from "camping" in our old house due to the numerous and immense roof leaks, holes in the walls, and other major construction obstacles, to a dried in, semblance of a house  Even though the only access to the new portion of the house at the moment is through the garage, it is still nice to have a closed in space next door to mitigate some of the air leakage and weather from coming in unwanted!  We can even park our cars in the garage! First thing to happen after the framing was completed was the installation of the exterio...

Framing Complete

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After about 8 weeks of bad weather, the Christmas holidays, framing challenges, more material orders than I can count, and allot of time spent with Judah (our amazing framer), we have a house!  The roof decking was completed today along with all the eves, rakes, and overhangs.  All that is left is the rear porch roof and columns, the small eyebrow roof over the garage doors, all the shear wall bracing and steel stealing, and miscellaneous odds and ends.  Overall, it's a pretty impressive structure.  The ceilings are really high, and the trusses look fantastic even in their raw form before being sanded or sealed.  The rear tall wall was particularly challenging, as it is 28 feet tall in the center, 36 feet wide, and needs to withstand hurricane force winds.  It contains a large steel moment frame as well as some creative LVL framing to transfer the wind loads into the side walls as well as into a center wind beam, which carries those forces to a reinforce...

Framing - About 70% Done

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Tomorrow, weather permitting, we will reach another major milestone; the trusses will be set in place for the main roof.  We have been in the framing stage for the past 5 weeks or so, and alot of progress has been made.  The garage and room over the garage is nearly complete, and the main walls of the house, except for the complicated rear wall, are in place.  Linz and I have spent countless hours preparing the main trusses, which included alot of complicated cutting, planing, sanding, routing, and hole-drilling.  I tackled the first truss on my own to save myself some embarrassment in case it didn't go together as-designed, but it turned out perfectly and the framers finished the other one today.  More about the trusses below. We wanted exposed trusses in the large vaulted great room of the house, and decided to just vault the entire structure, settling on two heavy timber scissor trusses to complete the look.  Alot of "heavy timber trusses" in modern co...

Milestone Reached - Foundations Complete

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For most houses on crawl spaces or slabs on grade, this wouldn't be that big of a milestone. For our house, this is a MAJOR milestone, as the house has raised concrete slabs over crawlspaces, not at all typical for residential construction around here.  The entire foundation process consisted of 3 individual concrete pours, all of which required a pump.  The final pour, included in this update, was the concrete for what are our finished interior floors on the main level, and the porches.  The surface treatment of the concrete was important, as was the ultimate level of flatness, since it will all be visible.    I took a chance on not cutting control joints, and we did get some minor cracking, but it is all manageable and will likely not even be noticed once the house is finished.  We also received the first shipment of steel components, which were fabricated locally in Hollywood and are based on the detailed drawings we provided to the fabricator.  T...

Slow Progress... But Progress All the Same!

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It's been a while since I posted our last update o the project.   We got the site staked, which is the surveyor coming in and establishing with pins on the ground where the new structures will be located.  In our case, this is easier said than done, as the new addition and garage have to be square to the house, but also have to be carefully planned so as not to extend over any critical line setbacks or property line setbacks.  We used a combination of the surveyor's pins, the drawings, and some field "adjustments" to get the layout "right".  At least that's what we hope.  We will not know for sure until the surveyor comes back and surveys the now-complete block walls to ensure we haven't crossed over any critical lines.  Site Completely Graded and ready to Layout Footings We had some significant personnel changes occur at the onset of the project, which I am coming to find is a very normal thing.  Getting subcontractors to show up on time...